High Quality Composite Carbon Fiber Autoclave

Mechanical And Physical Pressure Composite Carbon Fiber Autoclave

1. The TPC control system (Thermal process control)

1-1 Brief introduction of TPC

The autoclaves components and sensors will be monitored and controlled by the TPC control system. TPC is the Windows XP/Win 7 version of company computerized control software.

1-2 Superior Control is Your Key to Performance

Most will agree that in the world of composites manufacturing, the control system is a key component to assuring autoclave performance, usability, and reliability. Even the best autoclave will be crippled by a poor performing control system, especially when processing large volumes of composites. Because of this fact, OLYMSPAN has focused a large portion of our R&D efforts on our control software and the features/capabilities that can improve processing performance, reliability, and lean manufacturing in autoclaves.

1-3 Sample Screen Images

The following screen images are provided for a typical OLYMSPAN composite autoclave implementation.

2.1 Air Storage tank for Nitrogen7. Assistant equipments for autoclave

2.1.1 Max. working pressure 1.5Mpa

Ø Installation mode: Vertical

Ø Capacity: 12M3

Ø Max pressure: 1.5 Mpa

Ø For the autoclave operating pressure:0.7Mpa

Ø Environment operation temperature: -10℃ - 50℃

Ø Manufacturing standard: GB150-2011, Chinese Pressure Vessel

2.1.2 Max. working pressure 3.0 Mpa

Ø Installation mode: Vertical

Ø Capacity: 8M3

Ø Max pressure: 3.0 Mpa

Ø For the autoclave operating pressure: 1.1 Mpa

Ø Environment operation temperature: -10℃ - 50℃

Ø Manufacturing standard: GB150-2011, Chinese Pressure Vessel

2.2 System of the water preparation

2.2.1 Water pump

Ø Capacity: 8t/h

Ø Head: 30M

Ø Power: 3phase, 380V, 1.5 KW

Ø Material: SUS304

2.2.2 Multi media filter

Ø Capacity: 5t/h

Ø Dimension: Φ1000×1800mm

Ø Material: glass fiber reinforced plastic

Ø Quantity:1pc

Ø Accessory: Pipes and valves

2.2.3 Activated carbon filter

Ø Capacity: 5t/h

Ø Dimension: Φ1000×1800mm

Ø Material: glass fiber reinforced plastic

Ø Quantity:1pc

Ø Accessory: Pipes and valves

2.2.4 Softening filter

Ø Capacity: 5t/h

Ø Dimension: Φ1000×1800mm

Ø Material: glass fiber reinforced plastic

Ø Quantity:1pc

Ø Accessory: Pipes and valves

2.2.5 Sensors, pipes, valves and Instruments

2.3 Circulating water cooling system

This section includes water pump, cooling tower, water tank, filters, valves and pipes.

Ø Type: Open cycle

Ø Quantity: 1 set

Ø Flow rate of pump: 10t/h

Ø Head of pump: 30m

Ø Flow rate of cooling tower: 15t/h

Ø Water tank volume:5cbm

2.4 Platform device , Trolley and installation material

2.4.1 Platform device is used for the loading trolley, it can be moveable.

2.4.2 Trolley is used for part loading and transport, the Length is 4 m. Material is carbon steel with 10 vacuum connections, 10measuring connections (vacuum), 20 connections for thermocouples

2.4.3 Valves , pipes ,flange, gasket and all material for installation of autoclave.

3, Configurations of composite autoclave

Ø PC: Dell

Ø PLC: Siemens

Ø Main electrical component : Schneider

Ø Shell: GB150-2011, CHANGZHOU,CHINA

Ø Heater : Electric heating inconel tubular heaters.

Ø Insulation material: Ceramic fiber

Ø Protect armor: Stainless steel

Ø Heating exchanger:304 stainless-steel, XUELANG, China

Ø SCR: SHIMADEN, China

Ø Electro-pneumatic adjustable Ball Valve: YAMATAKE, Japan

Ø PID controller : Omron ,Japan

Ø Limited Switch: Omron ,Japan

Ø Special Motor: CHANGZHOU, China

Ø Thermocouple: OMEGA

Ø Pressure transducer: KUNLUN, CHINA

Ø Vacuum pump: RUFUS.

Contact us if you need more details on Electric Carbon Fiber Composite Autoclave. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Industrial Carbon Fiber Autoclave、High Performance Carbon Fiber Autoclave. If these products fail to match your need, please contact us and we would like to provide relevant information.

Product Categories : Composite Autoclave